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Key Parameters for Compressor inquiry

Suction Pressure

Discharge Pressure

Flow Rate

Cooling Method

Suction Temperature (℃)
Discharge Temperature(℃)
Power Supply(V/HZ)
Control Requirements
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Mixed Gas Compressor for Complex Gases - Reliable Solutions from China Suppliers & Factory

Introducing our advanced gas handling solution, designed specifically for the complexities of mixed gases such as syngas, refinery gas, and biogas. This product, manufactured by leading suppliers in China, dynamically adjusts its operating parameters to accommodate varying gas compositions. It guarantees consistent and reliable performance in continuous production processes found in petrochemical manufacturing and natural gas processing, Unlike traditional compressors that serve single-media gases, our innovative design merges the high-pressure capabilities of reciprocating compressors with the flow stability of centrifugal and screw compressors. With our customized aerodynamic design and intelligent control systems, we offer a safe and efficient integrated gas boosting solution. This is particularly beneficial for intricate applications such as cracking gas compression, syngas pressurization, and carbon capture, Discover how our factory-produced solutions can enhance your operations and ensure optimal performance in handling complex gas mixtures. Trust our expertise as top suppliers in China for your gas handling needs

    Gas Mixture Diaphragm Compressor Advantages:
    01
    Zero Leakage Guarantee & Component Integrity:
    The metal diaphragm completely isolates the process gas from the lubricating oil, achieving 100% oil-free operation and zero external leakage. This is crucial for preventing the accumulation of leaked flammable or explosive gas mixtures and for maintaining the specified component ratio of the mixture without oil contamination or air dilution, fundamentally eliminating safety risks caused by leakage.
    02
    Excellent Material and Media Adaptability:
    The wetted parts of the diaphragm head (such as the diaphragm and cavity) can be custom-selected for materials based on the most corrosive or reactive components in the gas mixture, for example using 316L stainless steel, Hastelloy, etc. This flexibility ensures long-term compatibility between the compressor and complex gas components, preventing premature diaphragm failure or gas contamination due to material corrosion.
    Key Design Points for Gas Mixture Diaphragm Compressors:
    01
    Explosion-Proof and Electrical Design Based on the Most Hazardous Component:
    The explosion-proof rating of the electrical system must be determined based on the component with the highest gas group classification and the lowest auto-ignition temperature in the mixture. All motors, instruments, and junction boxes must meet the corresponding explosion-proof certifications. Additionally, the control cabinet must integrate a combustible gas concentration detector to monitor the environment around the compressor, interlocking with emergency ventilation when the concentration exceeds the limit.
    02
    Strict Temperature Control and Diaphragm Protection:
    The discharge temperature is critical for preventing gas thermal decomposition or diaphragm overheating. The design must employ efficient multi-stage compression and inter-stage cooling systems to keep the final discharge temperature within a safe range. A diaphragm rupture monitoring system is standard; failure of any diaphragm layer will immediately trigger an alarm and shutdown, preventing gas from entering the oil side or oil from entering the process system.
    03
    System Safety Interlocks Targeting Gas Mixture Characteristics:
    In addition to conventional oil pressure, water pressure, and pressure interlocks, special attention must be paid to the stability of the inlet gas composition. If the process permits, an online gas analyzer can be recommended to monitor changes in the concentration of key components. The system must be equipped with inert gas (e.g., nitrogen) purge connections for pre-startup purging and post-shutdown pressure holding/sealing, preventing air ingress that could form explosive mixtures or cause undesired chemical reactions.
    Certificate
    eac
    ce
    iso
    iso2033
    iso2033
    MODEL SELECTION
    GZ Model
    Model G70Z/G95Z/G110Z/G130Z Piston Stroke 70mm~130mm
    Maximum Piston Force 10KN~30KN Maximum Discharge Pressure 70Mpa
    Flow Range 1~500Nm³/h Motor Power 2.2KW~30KW
    Crankshaft Speed 420rpm Cooling Method Water Cooled/Air Cooled
    GV Model
    Model G70V/G95V/G130V Piston Stroke 70mm~130mm
    Maximum Piston Force 10KN~30KN Maximum Discharge Pressure 50Mpa
    Flow Range 1~200Nm³/h Motor Power 2.2KW~30KW
    Crankshaft Speed 420rpm Cooling Method Water-cooled / Air-cooled
    GL Model
    Model G110L/G130L Piston Stroke 110mm~130mm
    Maximum Piston Force 20KN~40KN Maximum Discharge Pressure 100Mpa
    Flow Range 10~1000Nm³/h Motor Power 7.5KW~90KW
    Crankshaft Speed 420rpm Cooling Method Water-cooled / Air-cooled
    GD Model
    Model G110D/G130D/G150D/G180D/G182D/G210D Piston Stroke 110mm~210mm
    Maximum Piston Force 20KN~160KN Maximum Discharge Pressure 100Mpa
    Flow Range 30~2000Nm³/h Motor Power 22KW~200KW
    Crankshaft Speed 420rpm Cooling Method Water-cooled / Air-cooled
    G
    Diaphragm type compressor
    Z
    Piston stroke 70mm
    18
    Flow (Nm³/h)
    5
    Inlet pressure (barg)
    12
    Outlet pressure (barg)
    No. Model Cooling water Flow Inlet pressure Outlet pressure Dimensions L×W×H Weight Motor Power
    (L/h) (Nm³/h) (MPa) (MPa) (≈mm) (≈kg) (kW)
    1 GZ-18/5-12 500 18 0.5 1.2 1000×800×1100 800 5.5
    2 GZ-30/21-60 500 30 2.1 6 1100×800×1100 800 7.5
    3 GZ-22/8-30 1000 22 0.8 3 1200×800×1100 800 11
    4 GV-20/6-150 1000 20 0.6 15 1400×800×1100 900 11
    5 GV-118/40-55 1000 118 4 5.5 1400×800×1100 1000 11
    6 GV-160/10-30 2000 160 1 3 2600×1800×1600 3000 18.5
    7 GL-55/3 1000 55 Atmospheric 0.3 2200×1800×1600 2800 11
    8 GL-130/0.5-1 1500 130 0.05 1 2300×1800×1600 2800 11
    9 GL-60/1-25 2000 60 1 2.5 2300×1800×1600 2800 22
    10 GD-200/3-61 4500 200 0.3 6.1 3800×2300×1800 6000 45
    11 GD-1000/20-120 10000 1000 2 12 4200×3200×2200 12000 132
    12 GD-950/12-126 15000 950 1.2 12.6 4200×3500×2200 12000 160
    The equipment size and weight are for reference only, and the final design shall prevail.
    CASE STUDY
    Russia Case Study
    Russia
    United States Case Study
    UNITED STATES
    Spain Case Study
    Spain
    Kazakhstan Case Study
    Kazakhstan
    Frequently Asked Questions (FAQ)
    Why are diaphragm compressors ideal for compressing gas mixtures?

    Diaphragm compressors feature static seals with metal diaphragms that provide a 100% leak-free environment. This guarantees that different components in a gas mixture do not leak into the surroundings, and prevents external air or lubricating oil from contaminating the mixture, maintaining the exact ratio and purity of the gases.

    How is explosion protection managed for hazardous gas mixtures?

    The electrical systems and explosion-proof equipment are rated based on the most hazardous component in the gas mixture (the one with the lowest auto-ignition temperature and highest gas group). In addition, integrated combustible gas detectors monitor the ambient environment and interlock with emergency ventilation systems to mitigate risks.

    What materials are used for wetted parts to resist corrosion?

    Depending on the chemical reactivity and corrosiveness of the specific gas mixture, wetted components like the diaphragm head cavity and the diaphragms themselves are custom-fabricated from high-durability alloys, such as 316L stainless steel or Hastelloy.

    What happens if a diaphragm ruptures during operation?

    A built-in multi-layer diaphragm rupture monitoring system is standard. If any diaphragm layer fails, the pressure sensor immediately detects the change, triggers an alarm, and shuts down the compressor. This prevents process gas from entering the oil system and keeps oil out of the gas stream.

    Why is nitrogen purging necessary for these systems?

    Nitrogen purging is used during pre-startup to clear out oxygen and air that could create explosive mixtures when mixed with flammable process gases. Post-shutdown purging ensures no hazardous gas remains trapped inside the compressor heads, facilitating safe maintenance and pressure holding.

    How do I choose the correct compressor model (GZ, GV, GL, GD) for my project?

    Model selection depends primarily on your required flow rate, inlet/outlet pressures, and motor power constraints. GZ and GV models are generally suited for lower flow ranges (up to 200–500 Nm³/h), while GL and GD models handle high-capacity requirements up to 2000 Nm³/h with power ratings up to 200 kW.