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Key Parameters for Compressor inquiry

Suction Pressure

Discharge Pressure

Flow Rate

Cooling Method

Suction Temperature (℃)
Discharge Temperature(℃)
Power Supply(V/HZ)
Control Requirements
Gas Medium
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China Helium Compressor Factory: High-Efficiency, Low-Leakage Solutions from Trusted Suppliers

Introducing our Helium Compressor, meticulously designed to overcome the unique challenges posed by helium’s minuscule molecular size and high leakage propensity. As a leading supplier in China, our factory specializes in producing compressors that feature advanced shaft seals and sealing structures, ensuring an exceptionally low leakage rate of just 0.1 mbar×L/s—far superior to traditional air compressors which operate at 4-5% leakage, Our optimized design emphasizes low-speed operation and multi-stage compression, maximizing both efficiency and gas purity. This makes our Helium Compressor an ideal, cost-effective solution for high-value applications, including semiconductor manufacturing, cryogenic research, and helium recovery systems. Trust our factory in China for reliable performance tailored to meet your helium compression needs

    Advantages of Helium Diaphragm Compressor

    01

    100% Oil-Free & Ultimate Purity

    The diaphragm compressor uses a metal diaphragm to completely physically isolate the hydraulic oil from the compressed gas, achieving absolutely no lubrication in the cylinder. This characteristic ensures that the helium is not contaminated by any oil during compression, maintaining an ultra-high purity of over 99.999%, fully meeting the stringent cleanliness requirements of the semiconductor, scientific research, and medical fields.

    02

    Static Seal Zero Leakage

    The gas is sealed within the chamber formed by the diaphragm and cylinder head, which is a static sealing structure that fundamentally prevents gas leakage. This is crucial for preventing the loss of expensive helium. Simultaneously, this compressor type offers a high single-stage compression ratio, enabling it to achieve discharge pressures up to 50 MPa or even higher with fewer stages, making it highly suitable for high-pressure helium filling and transportation.

    Key Design Points for Helium Diaphragm Compressor

    01

    Compression Control

    Given helium's high adiabatic index and significant temperature rise during compression, the design must strictly control the single-stage compression ratio to prevent excessively high discharge temperatures that could affect equipment stability and diaphragm life. An efficient inter-stage cooling and final cooling system (water-cooled or forced air-cooled) must be provided to make the compression process as close to isothermal as possible, effectively controlling the temperature rise.

    02

    Compatible Materials

    All flow-wetted components in contact with helium should be made of compatible materials such as high-quality stainless steel (e.g., 304, 316L). During manufacturing and assembly, these components must undergo strict degreasing, cleaning, and drying processes to eliminate any potential sources of contamination and ensure the initial purity of the gas.

    03

    Safety Monitoring

    A diaphragm rupture monitoring and alarm device must be installed to immediately alarm upon diaphragm failure, preventing oil-gas mixing. The system should be equipped with safety valves at each stage for overpressure protection.

    Certificate

    eac
    ce
    iso
    iso2033
    atex

    Model Selection

    GZ Model
    ModelG70Z / G95Z / G110Z / G130Z Piston Stroke70mm ~ 130mm
    Maximum Piston Force10KN ~ 30KN Maximum Discharge Pressure70Mpa
    Flow Range1 ~ 500 Nm³/h Motor Power2.2KW ~ 30KW
    Crankshaft Speed420rpm Cooling MethodWater Cooled / Air Cooled
    GV Model
    ModelG70V / G95V / G130V Piston Stroke70mm ~ 130mm
    Maximum Piston Force10KN ~ 30KN Maximum Discharge Pressure50Mpa
    Flow Range1 ~ 200 Nm³/h Motor Power2.2KW ~ 30KW
    Crankshaft Speed420rpm Cooling MethodWater-cooled / Air-cooled
    GL Model
    ModelG110L / G130L Piston Stroke110mm ~ 130mm
    Maximum Piston Force20KN ~ 40KN Maximum Discharge Pressure100Mpa
    Flow Range10 ~ 1000 Nm³/h Motor Power7.5KW ~ 90KW
    Crankshaft Speed420rpm Cooling MethodWater-cooled / Air-cooled
    GD Model
    ModelG110D / G130D / G150D / G180D / G182D / G210D Piston Stroke110mm ~ 210mm
    Maximum Piston Force20KN ~ 160KN Maximum Discharge Pressure100Mpa
    Flow Range30 ~ 2000 Nm³/h Motor Power22KW ~ 200KW
    Crankshaft Speed420rpm Cooling MethodWater-cooled / Air-cooled
    G
    Diaphragm type compressor
    Z
    Piston stroke 70mm
    2
    Flow (Nm³/h)
    3
    Inlet pressure (barg)
    No. Model Cooling water Flow Inlet pressure Outlet pressure Dimensions L×W×H Weight Motor Power
    (L/h) (Nm³/h) (MPa) (MPa) (≈mm) (≈kg) (kW)
    1 GZ-2/3 500 2 Atmospheric 0.3 1200×700×1100 0 2.2
    2 GZ-5/0.5-10 500 5 0.05 1 1400×740×1240 650 2.2
    3 GZ-5/13-200 500 5 1.3 20 1500×760×1200 750 4
    4 GV-8/8-160 500 8 0.8 16 1310×686×580 800 3
    5 GV-10/8-160 500 10 0.8~0.7 16 1200×600×1100 800 4
    6 GV-10/8-220 1000 10 0.8 22 1330×740×1080 800 11
    7 GL-10/160 1000 10 Atmospheric 16 2200×1200×1300 3000 7.5
    8 GL-25/15 1000 25 Atmospheric 1.5 2200×1200×1300 3000 7.5
    9 GL-20/12-160 1000 20 1.2 16 2200×1200×1300 3000 7.5
    10 GD-120/4-80 3000 120 0.4 8 3000×1600×1400 4000 30
    11 GD-130/0.98-11 3000 130 0.098 1.1 3000×1800×1600 4000 30
    12 GD-150/2-20 4000 150 0.2 2 3000×1800×1600 3800 37
    The equipment size and weight are for reference only, and the final design shall prevail.

    Case Study

    Russia Case Study

    Russia

    United States Case Study

    United States

    Spain Case Study

    Spain

    Kazakhstan Case Study

    Kazakhstan

    Frequently Asked Questions

    Why is a diaphragm compressor preferred for high-purity helium?
    A diaphragm compressor utilizes a metal diaphragm to isolate the gas chamber from the hydraulic oil system. This guarantees a 100% oil-free compression process, ensuring the helium retains its ultra-high purity (>99.999%) without any oil contamination.
    How does the static sealing structure prevent helium leakage?
    Helium molecules are extremely small and easily leak through dynamic seals. The diaphragm compressor uses static O-ring seals between the diaphragm and the metal head plates, creating a hermetically sealed gas chamber that completely prevents helium loss.
    What materials are used for components in contact with helium?
    To maintain gas purity and prevent chemical reactions, all wetted parts (diaphragms, gas valves, and piping) are constructed from high-quality corrosion-resistant stainless steel, such as SUS 304 or SUS 316L, and undergo strict degreasing procedures.
    Why is control of the single-stage compression ratio critical for helium?
    Helium has a high adiabatic index, causing rapid heat buildup during compression. Limiting the compression ratio per stage and using efficient cooling jackets helps control the discharge temperature, protecting the diaphragms and increasing overall equipment lifespan.
    What safety features protect against diaphragm failure?
    Our compressors feature an integrated diaphragm rupture alarm system. If a diaphragm layer breaches, a pressure sensor immediately triggers an automatic system shutdown, preventing contamination and ensuring safe operation.
    Are these compressors suitable for high-pressure cylinder filling?
    Yes, diaphragm compressors are ideal for high-pressure applications. They can reach discharge pressures of up to 50 MPa or higher, making them highly efficient for bottle refilling, storage, and gas grid transportation.