China Carbon Monoxide Compressor Factory - Low Leakage, Oil-Free, Smart Monitoring - Reliable Suppliers for Toxic Gases
Carbon Monoxide Diaphragm Compressor Advantages
The metal diaphragm completely physically isolates the process gas from the hydraulic oil and the external environment, achieving 100% oil-free lubrication during compression and thoroughly eliminating the risk of reaction between lubricating oil and carbon monoxide under high temperature. The static seal structure ensures zero external leakage of the gas, fundamentally resolving the safety and environmental hazards caused by toxic gas leakage, and perfectly matching the stringent sealing requirements for carbon monoxide.
The compression chamber is completely independent with a high surface finish. The gas only contacts specially treated wetted parts, with no contamination from wear of internal moving parts. This allows the initial purity of the carbon monoxide gas to be maintained stably over the long term, meeting the raw gas purity requirements for high-end chemical synthesis.
Key Design Points for Carbon Monoxide Diaphragm Compressors
The minimum auto-ignition temperature of carbon monoxide in air is 588°C. Although its auto-ignition temperature is relatively high, temperature must still be strictly controlled during compressor operation.
The equipment must be configured with multi-stage compression and an efficient inter-stage cooling system to ensure that the discharge temperature at each stage is far below the safety threshold. High discharge temperature alarms and a high-high temperature shutdown interlock must be provided to prevent temperature accumulation due to cooling failure or abnormal operating conditions.
Diaphragm Rupture Monitoring: A three-layer diaphragm design is adopted, equipped with a diaphragm rupture alarm device. Once the gas-side diaphragm ruptures, the pressure change in the middle layer immediately triggers a pressure switch, issuing an audible and visual alarm and interlocking an emergency shutdown of the compressor to prevent gas from entering the oil circuit or the external environment.
Comprehensive Safety Interlocks: In addition to diaphragm monitoring, the system must integrate multi-parameter safety interlocks including low suction pressure, high discharge pressure, low lubricating oil pressure, and cooling water failure. Upon any abnormality, the control system will immediately execute a shutdown procedure to ensure the system remains in a safe state.
All wetted parts in contact with carbon monoxide, including the diaphragm, cylinder head, valve seats, etc., must be made of corrosion-resistant high-quality stainless steel (e.g., 316L).
During manufacturing, thorough degreasing, cleaning, and passivation treatment must be carried out to remove surface oils and impurities, preventing catalytic reactions with carbon monoxide or contamination. For operating conditions that may involve wet carbon monoxide (containing water), the necessity of upgrading to a higher-grade corrosion-resistant alloy must be evaluated to prevent the formation of corrosive acids.
Certificate
Model Selection
| ModelG70Z/G95Z/G110Z/G130Z | Piston Stroke70mm~130mm | Maximum Piston Force10KN~30KN |
| Maximum Discharge Pressure70Mpa | Flow Range1~500Nm³/h | Motor Power2.2KW~30KW |
| Crankshaft Speed420rpm | Cooling MethodWater Cooled/Air Cooled | |
| ModelG70V/G95V/G130V | Piston Stroke70mm~130mm | Maximum Piston Force10KN~30KN |
| Maximum Discharge Pressure50Mpa | Flow Range1~200Nm³/h | Motor Power2.2KW~30KW |
| Crankshaft Speed420rpm | Cooling MethodWater-cooled / Air-cooled | |
| ModelG110L/G130L | Piston Stroke110mm~130mm | Maximum Piston Force20KN~40KN |
| Maximum Discharge Pressure100Mpa | Flow Range10~1000Nm³/h | Motor Power7.5KW~90KW |
| Crankshaft Speed420rpm | Cooling MethodWater-cooled / Air-cooled | |
| ModelG110D/G130D/G150D/G180D/G182D/G210D | Piston Stroke110mm~210mm | Maximum Piston Force20KN~160KN |
| Maximum Discharge Pressure100Mpa | Flow Range30~2000Nm³/h | Motor Power22KW~200KW |
| Crankshaft Speed420rpm | Cooling MethodWater-cooled / Air-cooled | |
| No. | Model | Cooling water | Flow | Inlet pressure | Outlet pressure | Dimensions L×W×H | Weight | Motor Power |
|---|---|---|---|---|---|---|---|---|
| (L/h) | (Nm³/h) | (MPa) | (MPa) | (≈mm) | (≈kg) | (kW) | ||
| 1 | GZ-5/0.1-7 | 1000 | 5 | 0.01 | 0.7 | 1200×750×1000 | 600 | 3 |
| 2 | GZ-20/32-160 | 1000 | 20 | 3.2 | 16 | 1400×850×1320 | 1000 | 5.5 |
| 3 | GZ-30/7.5-25 | 1000 | 30 | 0.75 | 2.5 | 1400×850×1320 | 1000 | 7.5 |
| 4 | GV-5/200 | 400 | 5 | Atmospheric pressure | 20 | 1600×780×1080 | 750 | 3 |
| 5 | GV-5/1-200 | 300 | 5 | 0.1 | 20 | 1520×800×1060 | 750 | 3 |
| 6 | GV-11/1-25 | 600 | 11 | 0.1 | 2.5 | 1500×780×1080 | 850 | 4 |
| 7 | GL-20/12-160 | 1000 | 20 | 1.2 | 16 | 2200×1200×1300 | 3000 | 7.5 |
| 8 | GL-70/5-35 | 1500 | 70 | 0.5 | 3.5 | 2000×1000×1200 | 3000 | 15 |
| 9 | GL-20/10-150 | 1500 | 20 | 1 | 15 | 2200×1200×1300 | 3000 | 15 |
| 10 | GD-278/1.1-3 | 2000 | 278 | 0.11 | 0.3 | 3000×2000×1800 | 4000 | 22 |
| 11 | GD-220/11-90 | 4000 | 220 | 1.1 | 9 | 3000×2000×1800 | 4000 | 37 |
| 12 | GD-500/20-250 | 9000 | 500 | 2 | 25 | 3800×2300×2000 | 100000 | 90 |
Case Study
Russia
UNITED STATES
Spain
Kazakhstan